Revolutionary Infrared Asphalt Repair
Fix potholes, utility cuts, and failed joints in 30 minutes with zero excavation. Our infrared technology creates seamless, permanent repairs that outlast traditional patches by 300%. The future of asphalt repair is here.
Heats existing asphalt to 350°F • Creates molecular bond • No joints or seams • 30-minute completion
The Science of Seamless Repair
Traditional pothole patches fail because they're just cold material thrown into a hole—no bond, no integration. Infrared repair is revolutionary: we heat existing asphalt to 350°F, making it workable again. Add fresh hot mix, blend thoroughly, and compact. The result? A seamless repair that becomes part of your pavement, not a patch on top.
Asphalt Paving & Maintenance was among the first in Florida to invest in infrared repair technology. Our KM 4-ton infrared heater can repair areas up to 6' x 8' in just 30 minutes. No jackhammers, no excavation, no disposal costs, no base disturbance. Just heat, rejuvenate, and restore—like the damage never happened.
This isn't just faster—it's fundamentally better. The heated repair zone creates a thermal bond extending 6-8 inches beyond the repair area. No cold joints mean no water infiltration. No seams mean no failure points. Studies show infrared repairs last 5-8 years versus 1-2 years for traditional cold patches. In Florida's climate, that durability is priceless.
Perfect Applications for Infrared Repair
🕳️ Potholes & Surface Failures
Heat damaged area plus 6" perimeter. Add recycled/new asphalt, rake and compact. Creates invisible repair stronger than original pavement.
Repair time: 20-30 minutes
Lifespan: 5-8 years
🔧 Utility Cut Repairs
Perfect for water, gas, cable cuts. Heats and blends edges eliminating typical utility cut failure. No more sunken patches.
Repair time: 30-45 minutes
Success rate: 95% permanent
🔀 Failed Joint/Seam Repairs
Heats both sides of failed joint, adds material, creates seamless surface. Eliminates water infiltration path permanently.
Repair time: 15-20 minutes
Joint elimination: 100%
🌊 Low Spots/Bird Baths
Heat depressed area, add material to proper grade, blend seamlessly. Fixes drainage without milling or overlay.
Repair time: 30 minutes
Grade accuracy: ±1/4"
🚗 Speed Bump Modifications
Reshape, relocate, or remove speed bumps without cutting. Heat, reform, or level as needed. No damage to surrounding pavement.
Modification time: 45 minutes
Cost savings: 70% vs removal
🏪 Manhole/Valve Adjustments
Heat surrounding asphalt, adjust utility covers to proper grade. Eliminates dangerous lips and depressions around utilities.
Adjustment time: 20 minutes
Precision: ±1/8" grade
Infrared vs. Traditional Repair Methods
| Comparison Factor | Infrared Repair | Traditional Patch | Saw Cut & Replace |
|---|---|---|---|
| Repair Time | 30 minutes | 15 minutes | 4-6 hours |
| Joint/Seam | None (seamless) | Visible joint | Perimeter joint |
| Lifespan | 5-8 years | 6-18 months | 3-5 years |
| Cost (4x4 pothole) | $150-200 | $75-100 | $300-400 |
| Weather Ready | Immediately | 24 hours | 48 hours |
| Excavation Required | No | Sometimes | Yes |
| Disposal Costs | None | None | $50-100 |
Heating Technology
Infrared rays penetrate 2-3" deep, heating asphalt to workable temperature without burning or oxidizing the surface.
Optimal repair temperature
Rejuvenation Effect
Heat reactivates asphalt oils, restoring flexibility to aged pavement. Adds years of life beyond just the repair.
Flexibility restored
Thermal Bonding
Creates molecular bond between old and new asphalt. No cold joints means no water infiltration or failure points.
Bond strength
The Infrared Repair Process
Area Preparation (5 minutes)
Clean repair area of debris and standing water. Position infrared heater over damage extending 6-8" beyond edges. For potholes, add small amount of rejuvenator spray to restore oils. Mark heating zone for precise coverage.
Infrared Heating (7-10 minutes)
Apply infrared heat at 2000°F surface temperature. Rays penetrate 2-3" deep heating asphalt to 300-350°F. Existing asphalt becomes soft and workable like fresh hot mix. Monitor with infrared thermometer for even heating—critical for proper repair.
Scarification & Addition (5 minutes)
Rake heated asphalt to remove oxidized surface and create workable base. Add fresh hot-mix asphalt (matching original spec) to proper level accounting for compaction. For joints, rake both sides together eliminating seam completely.
Blending & Grading (3 minutes)
Thoroughly mix new material with heated existing asphalt creating homogeneous blend. No layers or boundaries—becomes one unified mass. Grade to match surrounding elevation ensuring proper drainage. This blending is why repairs are invisible.
Compaction & Finishing (5 minutes)
Vibratory plate compactor achieves 95% density while asphalt is hot. Edge sealing with hand tamper ensures perfect blend. Apply sand to prevent tracking. Ready for immediate traffic—no cure time needed. Repair is literally part of your pavement.
⚡ Rapid Response Capability
Single Pothole
20 minutes
Multiple Repairs
15-20/hour
Large Area (6x8)
45 minutes
Long-Term Cost Analysis
10-Year Total Cost Comparison
Cold Patch (DIY)
Initial: $75
Reapply 8x over 10 years
Labor time: 16 hours total
Plus ongoing headaches
Infrared Repair
Initial: $175
Touch-up at year 5: $50
Total repairs: 2
63% savings!
Traditional Cut & Patch
Initial: $350
Replace 2x over 10 years
Disruption: 3 days total
Plus business disruption
✅ Additional Infrared Benefits
- No disposal fees or environmental impact
- Immediate traffic use—no lost business
- Invisible repair maintains property aesthetics
- Prevents damage claims from failed patches
❌ Hidden Costs of Cheap Repairs
- Vehicle damage claims from loose patches
- Trip/fall liability from raised edges
- Lost customers from poor appearance
- Repeated repair labor and materials
Infrared Repairs: Before & After
Failed utility cut - 4x6 feet
Seamless repair - 30 minutes total
Heating phase
Blending phase
Compaction phase
Infrared Repair FAQs
How permanent is infrared repair compared to traditional methods?
Infrared repairs last 5-8 years versus 1-2 years for cold patch and 3-5 years for cut-and-replace. The key is thermal bonding—heating existing asphalt creates molecular fusion with new material. No joints means no failure points. We warranty infrared repairs for 2 years versus 90 days for traditional patches.
Can infrared repair fix any size area?
Our standard heater handles 6' x 8' maximum in one heating. Larger areas require multiple heats with overlap zones. Most efficient for repairs under 50 sq ft. For areas over 100 sq ft, traditional methods become more cost-effective. Ideal for potholes, utility cuts, and isolated failures.
Does weather affect infrared repairs?
Less weather-sensitive than traditional repairs. Can work in temperatures from 40-100°F. Light rain okay during heating (steam evaporates). Cannot work in heavy rain or standing water. Wind under 25 mph is fine. The 2000°F heater overcomes most weather conditions Florida throws at us.
Why isn't everyone using infrared if it's so much better?
Equipment cost ($30,000+) and training requirements. Many contractors can't justify the investment for occasional repairs. We specialize in it, running multiple crews with infrared units. The technology pays for itself through efficiency and customer satisfaction, but requires volume to make sense.
Can infrared repair rejuvenate old asphalt?
Yes! Heating reactivates oils in oxidized asphalt, restoring flexibility. We often add rejuvenator during heating which penetrates and revitalizes aged binder. The repair area plus 6-8" surrounding gets renewed. It's like anti-aging treatment for asphalt—turns back the clock 5-7 years.
Is infrared repair really worth the extra cost?
Absolutely. While 50% more than cold patch initially, it lasts 400% longer. No repeat repairs, no liability from failed patches, no customer complaints. For businesses, the invisible repair maintains property value. The math is simple: pay $75 every year or $175 once per 5-8 years.
Experience the Future of Asphalt Repair
Seamless, permanent repairs in 30 minutes. No excavation, no joints, no callbacks.
Same-day response guaranteed • Family-owned since 1960