Professional Asphalt Milling Services
Remove deteriorated asphalt precisely while maintaining proper drainage grades. Our milling services prepare surfaces for overlays, correct drainage issues on private roads and parking lots, and provide recyclable material—saving you 30-50% versus full reconstruction.
100% of milled asphalt recycled. Save 30-50% versus full removal. Maintain exact drainage grades.
Precision Asphalt Milling in Hudson, FL
Milling (cold planing) is the controlled removal of asphalt surface at precise depths using specialized grinding machines. It's the smartest solution when your pavement's surface has failed but the base remains structurally sound—common in 70% of Florida parking lots over 10 years old.
Asphalt Paving & Maintenance operates state-of-the-art milling machines that remove anywhere from 1/2" to 4" of pavement with millimeter precision. Unlike jackhammering or excavation, milling preserves your base, maintains exact drainage slopes, and provides recyclable material we buy back—reducing your project cost significantly.
Every ton we mill gets recycled into new asphalt, reducing landfill waste and material costs. Our machines feature automatic grade control ensuring perfect depth consistency, dust suppression systems for clean operation, and conveyor loading for efficient material handling. The result? A perfectly prepared surface ready for new asphalt in a fraction of the time and cost of traditional removal.
When Milling is the Right Solution
âś… Surface Deterioration
Oxidation, raveling, minor cracking affecting top 1-2". Mill and overlay restores like-new condition at 40% less than reconstruction.
Perfect for: Aged parking lots needing refresh
âś… Drainage Corrections
Restore proper slopes by milling high spots. Fix ponding areas without raising overall elevation. Precision to 1/4" accuracy.
Perfect for: Standing water problems
âś… Height Restrictions
Maintain clearances at garage entrances, loading docks, sidewalk transitions. Remove old layers before adding new.
Perfect for: Building transitions
âś… Rutting/Depressions
Level wheel ruts and depressions from heavy traffic. Profile milling creates uniform surface for overlay application.
Perfect for: Heavy truck areas
⚠️ Reflective Crack Prevention
Remove severely cracked layers preventing cracks from reflecting through new overlay. Extends overlay life 5+ years.
Important for: Cracked pavements
❌ Not Suitable For
Base failure, alligator cracking, structural issues. These require full-depth reconstruction, not surface milling.
Alternative: Full reconstruction needed
Milling Depths & Applications
Surface Milling
Removes surface oxidation and minor imperfections. Restores surface texture and prepares for sealcoating or thin overlay.
Standard Milling
Complete surface course removal. Eliminates cracks, restores drainage, prepares for standard overlay.
Deep Milling
Full-depth removal of multiple lift installations. Major profile corrections, transition work, base course exposure.
Recycling Your Milled Asphalt
We Buy It Back
Credit $8-12/ton against your project cost
100% Recycled
Used in new hot-mix asphalt production
Reduces Cost 15-20%
Recycling credit lowers your total expense
Our Precision Milling Process
Site Survey & Depth Verification
Core samples determine exact pavement thickness. Utility marking prevents infrastructure damage. Survey existing drainage patterns. Calculate precise milling depths for proper final elevations. This planning prevents costly surprises.
Machine Calibration & Setup
Set cutting depth controls to ±1/8" tolerance. Program automatic grade control for consistent depth. Install fresh carbide cutting teeth. Position dump trucks for continuous operation. Water trucks ready for dust suppression.
Precision Milling Operation
Machine grinds asphalt at 30-40 feet per minute. Rotating drum with 200+ carbide teeth pulverizes pavement. Conveyor loads directly into trucks—no cleanup needed. Water injection controls dust. Continuous depth monitoring ensures accuracy.
Edge Cleanup & Transitions
Skid steer with milling attachment handles edges machine can't reach. Smooth transitions at driveways and sidewalks. Clean manholes and valve boxes by hand. Power sweep entire surface removing all debris.
Surface Preparation & Documentation
Apply tack coat to milled surface if paving immediately. Document tonnage for recycling credit. Verify grades with laser level. Photo documentation of completed milling. Surface ready for immediate overlay—no additional prep needed.
Production Rates
10,000-20,000
Square feet per day
Depth Accuracy
±1/8 inch
Precision control
Material Recovery
100%
Recycled or credited
Milling vs. Traditional Removal Cost Analysis
| Method | Cost/Sq Ft | Time | Disposal Cost | Total 10,000 sq ft |
|---|---|---|---|---|
| Milling (2" depth) | $0.75 | 1 day | -$800 credit | $6,700 |
| Excavation/Removal | $1.50 | 3-4 days | +$1,200 | $16,200 |
| Your Savings with Milling: | $9,500 (59%) | |||
Plus: Milling maintains exact drainage, requires no base repair, and gets you back in business 3x faster.
Private Road Milling Services
Private roads in unincorporated Pasco and Hernando counties face unique maintenance challenges. Without municipal oversight or storm water systems, proper drainage is critical. Milling offers private road owners an affordable solution to restore surfaces and correct drainage issues without full reconstruction.
Private Road Milling Applications
- Shared driveways with multiple property owners
- Rural subdivision entrance roads
- Ranch and farm access roads (200'-1,000'+ lengths)
- HOA-maintained private streets
- Private marina and RV park access roads
Why Milling Works for Private Roads
- Cost sharing: Lower cost per property owner than reconstruction
- Drainage correction: Fix ponding without raising road elevation
- Minimal access disruption: Mill and pave same week
- Recycling value: Credit reduces total project cost
đź’° Private Road Milling: Cost Example
Scenario: 500' long x 18' wide private subdivision entrance (9,000 sq ft) shared among 12 homeowners
Recent Milling Projects
Shopping center - 45,000 sq ft milled
Drainage correction - Hospital parking
Mill & overlay - Office complex
Asphalt Milling FAQs
How much can milling save versus complete removal?
Milling typically saves 40-60% versus excavation. For a 10,000 sq ft parking lot: milling costs $7,500 vs. $15,000+ for removal. Plus you get recycling credits ($800-1,500), no disposal fees, faster completion (1 day vs. 3-4), and no base reconstruction needed. Total savings often exceed $10,000.
Can milling fix drainage problems?
Yes! Precision milling corrects ponding by removing high spots and restoring proper 1-2% slope. Our machines maintain grade within 1/8" accuracy. We can mill deeper in problem areas creating proper water flow without raising the entire lot elevation. Much cheaper than reconstruction.
Is the milled surface ready for immediate paving?
Yes. The milled surface provides excellent bonding for new asphalt—actually better than smooth pavement. The textured surface creates mechanical bond. We apply tack coat and can pave the same day. No additional preparation needed unless base repairs are required.
How disruptive is milling to business operations?
Minimal disruption. We mill 10,000-20,000 sq ft per day and can work nights/weekends. The milled surface is driveable immediately—rough but safe. We typically mill one section while keeping others open, then pave the milled area before moving to the next. Most businesses never fully close.
What happens to the milled asphalt material?
100% gets recycled into new asphalt. We haul it to our plant where it's processed as RAP (Reclaimed Asphalt Pavement). You receive credit of $8-12/ton against your project cost. For 10,000 sq ft milled 2" deep, that's about $800-1,200 credit reducing your invoice.
When is milling not appropriate?
Don't mill if: base has failed (alligator cracking), pavement is too thin (<2"), or utilities are too shallow. Also not cost-effective for small areas under 2,500 sq ft—mobilization costs make patching cheaper. We'll inspect and give honest recommendations.
Save 40-60% with Professional Milling
Faster, cleaner, cheaper than removal. Get your FREE milling assessment today.
Same-day response guaranteed • Family-owned since 1960