
Professional Crack Filling Services in Hudson, FL
Stop water infiltration before it destroys your pavement. Our hot rubberized crack filling creates permanent, flexible seals that prevent costly pothole formation. 75% of untreated cracks become potholes within 3 years—protect your investment now.
$1.50 crack filling today prevents $300 pothole repair tomorrow. ROI: 200x
The Science of Crack Filling
Cracks are your pavement's cry for help. Every crack—no matter how small—allows water to penetrate your asphalt's surface. In Florida's climate, that water erodes the base material, creating voids that collapse under traffic. What starts as a hairline crack becomes an expensive liability.
At Asphalt Paving & Maintenance, we don't just fill cracks—we seal them permanently. Our hot rubberized crack filler is heated to 380°F and bonds at the molecular level with your asphalt. Unlike hardware store cold patch that falls out within months, our repairs flex with temperature changes and last 5-10 years.
We've filled millions of linear feet of cracks across Hudson and Tampa Bay since 1960. We know that proper preparation makes the difference—we route, clean, and dry every crack before sealing. This attention to detail is why our crack filling carries a 5-year warranty while competitors offer 90 days or nothing at all.
Types of Cracks We Seal
➖ Linear/Longitudinal Cracks
Run parallel to pavement direction. Caused by poor joint construction or asphalt shrinkage. Start as hairlines but widen rapidly.
➕ Transverse Cracks
Perpendicular to pavement direction. Result from temperature cycles causing expansion/contraction. Very common in Florida.
🔲 Block Cracks
Large rectangular patterns from asphalt shrinkage. Indicates aged, brittle pavement needing comprehensive treatment.
🌙 Reflective Cracks
Appear through overlays from underlying pavement. Require special treatment to prevent rapid return.
〰️ Edge Cracks
Parallel to and within 2 ft of pavement edge. Caused by lack of support, poor drainage, or heavy loads.
🐊 Alligator Cracks
Interconnected pattern resembling alligator skin. Indicates structural failure—sealing alone insufficient.
Hot Rubber vs. Cold Fill: No Comparison
Hot Rubberized Crack Filler
- 5-10 year lifespan with proper application
- Heated to 380°F for molecular bonding
- Flexible from -20°F to 200°F
- Expands/contracts with temperature
- Waterproof seal prevents base erosion
- Professional equipment required
✅ THE PERMANENT SOLUTION
FDOT approved for state highways
Cold Pour Crack Filler
- 3-12 month lifespan typical failure
- No heating = poor adhesion
- Becomes brittle in cold, soft in heat
- Shrinks and pulls away from edges
- Water penetrates around edges
- DIY/hardware store product
❌ TEMPORARY BAND-AID
Requires reapplication annually
The Math is Simple
$150
Cold fill every year for 10 years
Total: $1,500
$300
Hot rubber once, lasts 10 years
Save: $1,200 + time
Our Professional Crack Filling Process
Inspection & Measurement
Identify all cracks wider than 1/4". Measure linear footage and document crack types. Check for underlying issues like base failure. Provide exact pricing—not estimates—based on actual measurements. Free inspection includes moisture testing.
Routing (For Cracks >1/2")
Use specialized router to create uniform 3/4" x 3/4" reservoir along crack length. This squared channel ensures proper sealant thickness and adhesion. Routing increases repair life by 40%—a step many contractors skip to save time.
Cleaning & Drying
Compressed air at 120 PSI removes all debris, vegetation, and moisture from cracks. For damp conditions, we use a heat lance to dry crack walls completely. Any moisture prevents adhesion—this step is critical for permanent repair.
Heat & Apply Sealant
Heat rubberized sealant blocks to 380-400°F in oil-jacketed melter. Apply with pressure wand ensuring complete crack filling from bottom up. Slightly overfill to account for settling. Material remains workable for proper bonding.
Finishing & Detacking
Band or squeegee sealant flush with pavement for smooth finish. Apply limestone dust or detackifier to prevent tracking. Cools to traffic-ready in 20-30 minutes. Document all work with before/after photos for your records.
Small Jobs
Under 500 linear feet
2-3 hours
Medium Projects
500-2000 linear feet
4-6 hours
Large Scale
2000+ linear feet
1-2 days
Crack Filling Results

Linear crack repair - Shopping center

Block crack treatment - HOA roads

Edge crack repair - Industrial lot
Crack Filling FAQs
When should cracks be filled vs. when is it too late?
Fill cracks as soon as they reach 1/4" width. Hairline cracks can be monitored but will eventually need attention. Too late when: cracks show extensive branching (alligator pattern), multiple cracks connect, base material is pumping through, or edges are severely deteriorated. At that point, patching or replacement is needed.
Why does hot rubber last so much longer than cold fill?
Temperature creates molecular bonding. At 380°F, hot rubber actually melts into the asphalt creating a permanent seal. It remains flexible from -20°F to 200°F, expanding and contracting with your pavement. Cold fill just sits in the crack—it doesn't bond—so temperature changes and traffic quickly dislodge it.
Can crack filling be done year-round in Florida?
Yes, but timing affects quality. Ideal conditions: 50-85°F, low humidity, no rain for 24 hours. Florida summers pose challenges—afternoon storms and extreme heat can affect curing. We monitor weather closely and often work early mornings in summer. Winter is actually ideal for crack filling here.
Should cracks be filled before sealcoating?
Absolutely essential. Sealcoating over unfilled cracks is purely cosmetic—the cracks reappear within months as sealcoat can't bridge gaps. Proper sequence: fill cracks, let cure 24 hours, then sealcoat. We offer package pricing for both services that saves 15% versus separate jobs.
What's your minimum charge for crack filling?
$500 minimum covers mobilization, equipment, and materials for up to 250 linear feet. Most parking lots have 500-1500 linear feet averaging $750-2250. We provide exact measurements and pricing—no surprises. Combine with other services to maximize value.
Stop Water Damage Before It Starts
Every day you wait, cracks grow and multiply. Protect your investment with permanent crack filling.
Same-day response guaranteed • Family-owned since 1960